Boiler operator's handbook / Kenneth E. Heselton.
By: Heselton, Kenneth E
.
Material type:
BookPublisher: New York : Marcel Dekker, 2004Description: 600 p. : ill. ; 29 cm. + hbk.ISBN: 0824742907; 0881734349.Subject(s): Steam-boilers -- Handbooks, manuals, etc | Boilers -- Efficiency| Item type | Current library | Call number | Copy number | Status | Barcode | |
|---|---|---|---|---|---|---|
| General lending | MTU National Maritime College of Ireland Library Lending | 621.194 (Browse shelf(Opens below)) | 1 | Available | 00132203 | |
| General lending | MTU National Maritime College of Ireland Library Lending | 621.194 (Browse shelf(Opens below)) | 1 | Available | 00132202 |
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Enhanced descriptions from Syndetics:
Written for the boiler operator who has knowledge and experience, but would like to learn more in order to optimize his performance, this text is also clearly-presented enough to be an indispensable guide for those beginning their careers, as well as being suitable for managers and superintendents interested in reducing a facility's operating expense. Based on the author's forty years of experience in boiler plant operation, design, construction, start-up, retrofit and maintenance, it contains absolutely key recommendations to operators and managers of plants large and small.
Includes bibliographical references and index.
Operating wisely -- Operations -- What the wise operator knows -- Special systems -- Maintenance -- Consumables -- Water treatment -- Strength of materials -- Plants and equipment -- Controls -- Why they fail.
Table of contents provided by Syndetics
- Chapter 1 Operating Wisely (p. 1)
- Why wisely? (p. 1)
- Prioritizing (p. 1)
- Safety (p. 5)
- Measurements (p. 7)
- Flow (p. 13)
- What happens naturally (p. 14)
- Water, steam and energy (p. 15)
- Combustion (p. 18)
- The central boiler plant (p. 25)
- Electricity (p. 26)
- Documentation (p. 31)
- Standard Operating Procedures (p. 33)
- Disaster Plans (p. 36)
- Logs (p. 37)
- Chapter 2 Operations (p. 45)
- Operating Modes (p. 45)
- Valve manipulation (p. 45)
- New startup (p. 49)
- Dead plant startup (p. 62)
- Normal boiler startup (p. 63)
- Emergency boiler startup (p. 65)
- Normal operation (p. 67)
- Idle equipment (p. 69)
- Superheating (p. 72)
- Switching fuels (p. 73)
- Standby operation (p. 75)
- Rotating (alternating) boilers (p. 76)
- Bottom blowoff (p. 77)
- Annual inspection (p. 78)
- Operating during maintenance and repairs (p. 80)
- Pressure testing (p. 81)
- Lay-up (p. 83)
- Tune-ups (p. 84)
- Auxiliary turbines (p. 88)
- Chapter 3 What the Wise Operator Knows (p. 93)
- Know your load (p. 93)
- Know your plant (p. 97)
- Matching equipment to the load (p. 98)
- Efficiency (p. 100)
- Performance monitoring (p. 105)
- Modernizing and upgrading (p. 106)
- Chapter 4 Special Systems (p. 109)
- Vacuum systems (p. 109)
- Hydronic heating (p. 110)
- High temperature hot water (HTHW) (p. 114)
- Organic fluid heaters and vaporizers (p. 116)
- Service water heating (p. 118)
- Waste heat service (p. 123)
- Chapter 5 Maintenance (p. 125)
- Maintenance (p. 125)
- Cleaning (p. 126)
- Instructions and specifications (p. 127)
- Lock-out, tag-out (p. 128)
- Lubrication (p. 129)
- Insulation (p. 132)
- Refractory (p. 134)
- Packing (p. 136)
- Controls and instrumentation (p. 138)
- Lighting and electrical equipment (p. 140)
- Miscellaneous (p. 143)
- Replacements (p. 144)
- Maintaining efficiency (p. 148)
- Records (p. 149)
- Chapter 6 Consumables (p. 151)
- Fuels (p. 151)
- Fuel gases (p. 152)
- Oils (p. 154)
- Coal (p. 159)
- Other solid fuels (p. 160)
- Water (p. 162)
- Treatment chemicals (p. 164)
- Miscellaneous (p. 165)
- Chapter 7 Water Treatment (p. 167)
- Water treatment (p. 167)
- Water testing (p. 168)
- Pretreatment (p. 172)
- Feedwater tanks and deaerators (p. 175)
- Blowdown (p. 179)
- Chemical treatment (p. 180)
- Preventing corrosion (p. 182)
- Preventing scale formation (p. 184)
- Chapter 8 Strength of Materials (p. 187)
- Strength of materials (p. 187)
- Stress (p. 187)
- Cylinders under internal pressure (p. 189)
- Cylinders under external pressure (p. 191)
- Piping Flexibility (p. 192)
- Chapter 9 Plants and Equipment (p. 195)
- Types of Boiler Plants (p. 195)
- Boilers (p. 196)
- Heat transfer in boilers (p. 197)
- Circulation (p. 199)
- Construction (p. 202)
- Boiler, cast iron and tubeless (p. 203)
- Firetube boilers (p. 203)
- Watertube boilers (p. 208)
- Trim (p. 219)
- Heat traps (p. 231)
- Burners (p. 234)
- Pumps (p. 249)
- Fans and blowers (p. 268)
- Cogeneration (p. 280)
- Chapter 10 Controls
- The basics (p. 289)
- Self contained controls (p. 305)
- Linearity (p. 307)
- Steam pressure maintenance (p. 308)
- Fluid temperature maintenance (p. 312)
- Fluid level maintenance (p. 314)
- Burner management (p. 318)
- Firing rate control (p. 321)
- Low fire start (p. 322)
- High-Low (p. 322)
- Burner cutout (p. 323)
- Jackshaft control (p. 323)
- Establishing linearity (p. 326)
- Startup control (p. 327)
- Parallel positioning (p. 328)
- Inferential metering (p. 330)
- Steam flow / air flow (p. 330)
- Full metering cross limited (p. 331)
- Dual fuel firing (p. 333)
- Choice fuel firing (p. 334)
- Oxygen trim (p. 334)
- Combustibles trim (p. 336)
- Draft control (p. 336)
- Feedwater pressure control (p. 338)
- Instrumentation (p. 340)
- Chapter 11 Why They Fail
- A little bit of history (p. 347)
- Low water (p. 347)
- Thermal Shock (p. 349)
- Corrosion and wear (p. 350)
- Operator error and poor maintenance (p. 350)
- Appendices
- Properties of water and steam (p. 353)
- Water pressure per foot head (p. 357)
- Nominal capacities of pipe (p. 358)
- Properties of pipe (p. 360)
- Secondary ratings of joints, flanges, valves, and fittings (p. 368)
- Pressure ratings for various pipe materials (p. 371)
- Square root curve (p. 372)
- Square root graph paper (p. 373)
- Viscosity conversions (p. 374)
- Thermal expansion of materials (p. 376)
- Value conversions (p. 377)
- Combustion calculation sheets (p. 378)
- Excess air/O[subscript 2] curve (p. 384)
- Properties of Dowtherm A (p. 385)
- Properties of Dowtherm J (p. 386)
- Chemical Tank Mixing Table (p. 387)
- Suggested mnemonic abbreviations for device identification (p. 389)
- Specific heats of common substances (p. 391)
- Design temperatures for selected cities (p. 392)
- Code Symbol Stamps (p. 395)
- Bibliography (p. 396)
- Index (p. 397)